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Developed: A Large-Scale Production Platform for iMSC-EV Manufacturing

Researchers have discovered a method to mass-produce extracellular vesicles using induced mesenchymal stem cells.

Major Advancement in Mass Production of iMSC-EV Technology Achieved
Major Advancement in Mass Production of iMSC-EV Technology Achieved

Developed: A Large-Scale Production Platform for iMSC-EV Manufacturing

Researchers at Allife Medicine and Peking University have developed a groundbreaking platform for producing high-quality Extracellular Vesicles (EVs) from induced Mesenchymal Stem Cells (iMSCs). This platform overcomes challenges in MSC-EV manufacturing, enabling homogenous EV production at clinical trial-sized batches.

The approach uses a microcarrier suspension bioreactor culture system to generate and expand MSCs from Extended Pluripotent Stem Cells (EPSCs). The team integrated a fixed-bed bioreactor into the system to automate the continuous expansion and downstream harvesting of iMSCs.

The resulting EVs are comparable to those generated from primary MSCs in terms of size distribution, morphology, and expression of EV markers. EVs produced through fixed-bed culture show no excessive cell aggregation, even cellular distribution across the matrix, and uniformly high viability.

The unlimited proliferative capacity of EPSCs and iPSCs allows for the mass-production of standardized iMSC populations with high consistency and reproducibility. This overcomes the donor variability and limited expansion potential associated with primary MSCs when producing iMSCs.

The MSC phenotype remains stable throughout the expansion process. The scientists can engineer iMSCs to produce customized EVs, offering potential for large-scale clinical-grade EV manufacturing.

Therapeutic efficacy studies using a bleomycin-induced pulmonary fibrosis mouse model showed improvements in health and disease severity. The EVs appear as safe as EVs induced from primary MSCs, based on the lack of significant cytokine expression and analyses of liver function, tissue integrity, and body weight in male mice 13 days after administration.

The platform's industrial deployment remains limited, but the team compensated by adding an external recirculation loop with inline heat-exchange, using low-shear perfusion, and equipping the cartridge with distributed temperature probes to verify uniformity. The next generation of cell-free regenerative therapies may be paved by the integration of fixed-bed bioreactors.

However, it's important to note that therapeutic efficacy studies have not been detailed in the mentioned paper. Further research is needed to fully understand the potential of this innovative platform in clinical applications.

Despite the need for more research, the development of this platform represents a significant step forward in the field of regenerative medicine, potentially paving the way for more efficient and standardized production of high-quality EVs from iMSCs.

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