Streamlining expenses, reducing downtime, and fostering smarter decisions - that's what Berhalter's Swiss Die-Cutter™ is all about when it comes to enhancing profitability in the manufacturing of lids and label conversion.
In the world of converting, challenges abound. Material costs, brands' demands for tighter tolerances, and stricter sustainability targets are just a few of the hurdles that converters face. However, one solution that is helping to overcome these obstacles is the Swiss Die-CutterTM, engineered by BERHALTER Swiss Die-Cutting.
Tino Thuér, the digital marketing manager at BERHALTER, discusses the Swiss Die-CutterTM's ability to help converters reduce waste and eliminate downtime. The platform is designed for continuous performance, with fast tool changes, servo-driven precision, and a modular mechanical layout that keeps production flowing.
The Swiss Die-CutterTM supports converters' sustainability goals by minimizing material loss and boosting yield. This is achieved through the precision nesting capabilities and exact registration control, ensuring that every roll delivers the maximum number of usable parts. As a result, converters can expect up to 15% higher label or lid yield and significantly less material loss across a production run.
The Swiss Die-CutterTM's control system, CUTcontrolTM, provides real-time insights into productivity, job performance, and system diagnostics, helping to reduce unplanned downtime and ensure repeatable quality. CUTcontrolTM also offers predictive maintenance, remote support, and job recall, giving converters more control over time, energy, and operational efficiency.
The Swiss Die-CutterTM is suitable for a variety of materials, including aluminium, PET, PP, and paper laminate. It is designed for use in modern, high-mix production environments and can be integrated with BEAMstackTM, BERHALTER's robotic stacking solution, eliminating manual steps and accelerating end-of-line output.
The Swiss Die-CutterTM is a strategic advantage in an industry where margins are under pressure. It enables converters to cut smarter and deliver faster changeovers, turning die-cutting into a profit centre. The integration of the Swiss Die-CutterTM and BEAMstackTM delivers automation that provides a real return on investment, especially in tight labour markets or fast-growing operations.
BERHALTER will demonstrate the Swiss Die-CutterTM live at Stand L20 at Labelexpo Europe 2025 in Barcelona, showcasing its ability to handle complex geometries, thin-gauge foils, multi-layer films, and paper-based substrates with minimal waste and high precision. The Swiss Die-CutterTM delivers reliable, scalable performance, making it a valuable asset in any converting operation.
While the chief developer of the Swiss Die-CutterTM remains undisclosed, one thing is certain: this innovative technology is set to revolutionize the converting industry, helping converters to meet the challenges of today and tomorrow with ease and efficiency.
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